New Homebrewing System - Initial Run







After adding the new mash tun to my brewing equipment arsenal, I was finally ready to break it all in with a brewing session. I chose to brew an all grain version of the partial extract Full Sail Ale Clone I brewed recently. This will give me a good basis of comparison.
For this batch I decided I would make yeast starter for each of my five gallon batches. However 90% through the process I realized I did not have the appropriate size bungs for my one gallon jugs. Since I had already pitched the yeast into the starter, I had to think fast. I remembered hearing of a trick, using balloons as an airlock. I had a bag lying around so I washed, sanitized, and turned the balloons inside out and attached them to the top of the jugs. This worked pretty well and definitely did the job of preventing pressure explosion and preventing cross contamination. The next afternoon the balloons where very full, visually showing the yeast starter was a success.
On brew day, I enlisted the help of a couple of my brewing friends to assist me in the process. And I'm glad I did, definitely helped to have an extra set of hands helping haul the full brew pot and mash tun around. In the course of brewing I found that my cheap digital thermometer was inaccurate, off as much as +20°. Fortunately the thermometer on my brew pot was accurate.
I chose to batch sparge for my first all grain on this system, and it seemed to work out just fine. In the future I may try to fly sparge, but for that I think a rectangular mash tun would work better, so as not to upset the grain bed.
After boiling the bittering & aroma hops, and cooling the wort with an immersion coil, we leveled out the wort into two 6 gallon carboys. I lost more liquid in the process then I thought. Starting off with 7 gallons in the brew pot, adding 4 more for the mash, ended up with about 6 gallons of wort. I boiled more water and topped each carboy off at the 5 gallon mark. Even though one of my buddies tried to talk me into loading it all into 1 carboy and going imperial style.
In all a successful brewing day. I now have 10 gallons of Amber Ale in primary next to my recently brewed Mocha Java Stout. I found some bugs in my new all grain system that I'll quickly work out before I brew again.



